Automobile industry

Groove broaching machine for crankcases

Tech­ni­cal data:

  • Broa­ching of groo­ves in two moves
  • For 4- and 6‑cylinder crank­ca­ses
  • Auto­ma­tic posi­tio­ning
  • Cycle time 30 s
  • Auto­ma­tic fee­ding of parts
  • Pneu­ma­tic sup­port con­trol
  • Con­ti­nuous pro­ces­sing line

Fully automated wheel spinning machine ASM 600

Manu­fac­tu­ring alu­mi­ni­um wheels from for­ged blanks by split­ting and rol­ling forms with 2 sup­ports.

Tech­ni­cal data:

  • main spind­le dri­ve 112 KW
  • hydrau­lic dri­ve 40 KW
  • 2 x pres­su­re sup­ports
    • axi­al: 120 kN pres­su­re force
    • radi­al: 140 kN pres­su­re force
  • 1 x split­ting unit 100 kN pres­su­re force
  • 1 x tail stock 300 kN pres­su­re force
  • tor­que of main spind­le 2,800 Nm

Clamping fixture for cylinder heads

Tech­ni­cal data:

  • Pneu­ma­tic sup­port and posi­ti­on con­trol for the ful­ly auto­ma­tic lin­king of machi­ne
  • Hydrau­lic clam­ping
  • Clam­ping of two cyln­der heads at once

Fully automatic assembly device for crankcases

  • Assem­bly of:
    • Water cover pla­tes
    • Balls
    • Bea­ring bushs for cam­shafts
  • Force – Dis­pla­ce­ment – Moni­to­ring
  • Auto­ma­tic posi­tio­ning

Assembly machine for cylinder heads

Tech­ni­cal data:

  • Pres­sing of val­ve seat inserts and gui­de­ways
  • 5- and 6‑cylinders
  • Cycle time ca. 2.5 – 3 min
  • Auto­ma­tic lub­ri­ca­ti­on of the assem­bly are­as
  • Pres­sing force ca. 60 kN
  • Assem­bly with dou­ble tools and a rapid-chan­ge sys­tem
  • Fee­ding by a robot (Wagon and Tools)

Assembly machine for cylinder heads

Tech­ni­cal data:

  • Pres­sing of val­ve seat inserts and gui­de­ways
  • 3‑cylinders, two-val­ve model
  • Cycle time ca. 1 min
  • Auto­ma­tic lub­ri­ca­ti­on of the assem­bly are­as
  • Auto­ma­tic sup­ply of the assem­bly parts
  • Hol­ding pres­su­res of the val­ve seat inserts
  • Con­ti­nuous pro­cess line

Leak test station for cylinder heads

  • 4‑cylinders
  • Under-water test
  • Auto­ma­tic tur­ning device for a fast and pre­ci­se detec­tion of leaka­ges

Assembly machine for water cover plates and valves

Tech­ni­cal data:

  • Semi-auto­ma­tic pres­sing of 14 water cover pla­tes and 3 val­ves
  • Manu­el fee­ding and moun­ting of the parts and com­pon­ents
  • Cycle time ca. 2 min
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